Direct Digital Printing on Release Paper for Down Jackets | Baosiwei JW-1904 / JW-1908 Eco Solvent Hybrid Printer
Background｜Why Direct Digital Printing Matters for Down Jacket Production
As customization and small-batch production grow in the down jacket industry, manufacturers face new challenges:
- Increasing demand for flexible, low-MOQ orders
- Frequent design changes requiring fast turnaround
- Higher expectations for vivid color, fine detail, and wash durability
Traditional rotary screen printing struggles to meet these new demands.
Direct digital printing onto release paper offers a more agile, cost-effective solution for modern down jacket manufacturing.
Solution Overview
Using Baosiwei's industrial printers — JW-1904 or JW-1908 — designs are directly printed onto release paper with high precision and color vibrancy.
The printed release paper is then processed by the garment manufacturer according to their finishing workflow.
At this stage, we focus on the direct digital printing process — achieving excellent output ready for subsequent production steps.
Printing Workflow
- Prepare graphic design and layout
- Print directly onto release paper using JW-1904 / JW-1908
- Deliver printed release paper for downstream fabric finishing
Key Advantages of Baosiwei’s Direct Printing Solution
| Traditional Challenges | Baosiwei Direct Printing Advantages |
|---|---|
| High setup costs, large MOQs | No plate-making, flexible for small-batch orders |
| Slow sampling and production cycles | Rapid design changes and fast sample production |
| Limited color performance | Vivid, saturated colors with excellent fidelity |
| Inconsistent detail reproduction | High precision, supports fine lines and gradients |
| Printer instability for long runs | Industrial-grade stability for continuous output |
Fabric Compatibility
- Polyester taffeta
- Nylon fabrics
- Other common down jacket outer fabrics
(For specialty coated materials, sample testing is recommended.)
Recommended Equipment
- JW-1904: Ideal for small to medium production needs with flexible switching
- JW-1908: Designed for high-volume continuous production
Both models are equipped with original Epson i3200 printheads, ensuring high-resolution output and industrial reliability.
Common Customer Questions and Performance
| Customer Concerns | Baosiwei’s Actual Output |
|---|---|
| Are colors bright and vivid enough? | Yes, with excellent saturation and vibrant tones |
| Can fine details be clearly printed? | Yes, even small logos, text, and gradients remain sharp |
| Is the fabric handfeel affected? | No, printing onto release paper preserves fabric softness |
| What about production stability? | Designed for 24/7 industrial operations, stable and reliable |
Business Value
- Lower setup costs and barriers for customized production
- Faster sample and design turnaround for market responsiveness
- Enhanced product value through superior color and detail quality
- Better flexibility to meet diverse customer needs without compromising efficiency
Request Free Samples and Solutions
- Free release paper print samples available
- Customized equipment configuration consultation
- Remote installation support for international customers