Large-Format Short-Run Carton Box Digital Printing Solution | Baosiwei Coated Paper Printer
A Smart Supplement to Offset Printing – Tailored for Custom Orders and Fast Turnaround
🧩 Background: Offset Can’t Handle Everything Anymore
Offset printing still dominates the packaging industry when it comes to high-volume carton production — it's fast, reliable, and cost-effective for bulk jobs.
But the industry has changed.
E-commerce, brand personalization, and seasonal campaigns are pushing more and more short-run, quick-turn orders into the mix — and these jobs often don’t fit neatly into traditional offset workflows.
Appliance cartons, office equipment packaging, gift boxes — they all need frequent version updates, small-volume testing, or quick response to promotional demand.
That’s where digital carton printing comes in — not to replace your offset press, but to fill the operational gaps and give you a more agile way to serve new business.
🎯 What Challenges Are We Solving?
| Real-World Problems | How Our Digital Printing System Helps |
|---|---|
| 📉 High startup costs for small orders | No plate-making. No setup fees. Print 1 or 10,000 — same ease. |
| 🔄 Constant design & version changes | Instantly switch between SKUs, versions, or client designs. |
| 🧃 Coated paper printing issues | Ink & heat finely tuned to avoid bleeding, halos, or smudging. |
| ⚙️ Long production workflows | Print-and-cut in one pass, ±1mm cutting precision. |
| 🏭 Limited flexibility on legacy lines | Scale up from 100㎡ to 900㎡/h — choose output that fits you. |
✅ A Modular, Industrial-Ready Printing System
We offer three scalable models to meet different production needs:
- BSW-1908 (8 heads) – Ideal for sampling & flexible production
- BSW-L1916-K (16 heads) – Balance of speed and precision
- BSW-S1924-i (24 heads) – High-output for fast-moving orders
All built on an industrial-grade chassis, optimized for carton box workflows.
🔧 Why It Works So Well for Carton Packaging
- 📏 Supports up to 1.8m width – Perfect for home appliance & industrial cartons
- 🖨 Integrated printing & cutting – No need for separate die-cut systems
- 🔁 Head options: 8 / 16 / 24 – Match your volume and output needs
- 🎯 Precise media feeding system – Stable operation, even for long runs
- 🌈 Optimized for coated substrates – Sharp detail, vibrant colors, consistent output
📦 What Can You Print With It?
- 🍊 Short-run fruit & gift boxes for e-commerce
- 💻 Cartons for electronics, appliances, and 3C products
- 🖨 Custom branded boxes for events, livestream orders, or seasonal campaigns
- 🧱 Shelf displays, promotional standees, and corrugated signage
💼 From Hesitating on Small Orders to Owning the Market Niche
A mid-sized packaging factory in Zhejiang had long focused on offset printing. But smaller, more customized orders kept coming in — especially from e-commerce sellers and live-streaming brands.
They installed our 16-head BSW-L1916-K system in 2023, and within six months:
- Started accepting 100–500 box orders with no tooling costs
- Shifted 90% of custom packaging jobs to digital
- Digital output grew to 40% of their monthly production — and rising
“This machine didn’t replace our offset lines — it just finally gave us a way to say ‘yes’ to orders we used to turn down.”
📈 What Value Are We Actually Creating?
| What You Gain | What It Means in Practice |
|---|---|
| 💰 Lower barrier to entry | Take on any order size — no plates, no minimums, no dead cost |
| 🚀 Faster turnaround | Sample, print, ship — without holding up your main line |
| 🔀 More design flexibility | Handle SKU changes, seasonal promos, and custom brand projects |
| ⚙️ Smarter production workflow | Less bottleneck, faster switching between jobs |
| 🧩 Stronger brand results | High-resolution visuals that help your customers stand out |
📩 Let’s See It in Action
We can help you test your application before you commit.
- ✅ Free print sample on coated board
- ✅ Tailored head configuration advice based on your volume
- ✅ International shipping and remote setup support